Cold forging

Your strategic partner for component development and series production

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Technical capability

Maximum part diameter
53mm
Maximum part length
180mm
Diameter tolerance
±0.05 — ±0.15 mm
Length tolerance
±0.02 — ±0.05 mm
Concentricity
0.02 — 0.05 mm
Surface roughness
Ra 0.2—0.8 µm

Cold formed fasteners

Complex solutions — cold-formed, precisely implemented.

Materials

We process a variety of challenging materials to make your product.
Glänzender Aluminiumzylinder mit glatter Oberfläche auf weißem Hintergrund.
Aluminum
Kupferfarbener, runder Metallstab mit gebürsteter Oberfläche auf weißem Hintergrund.
Copper
Zylindrischer Stab aus gebürstetem Titanmetall mit glänzender Oberfläche.
Titanium
Zylindrisches Messingobjekt mit glänzender, gebürsteter Oberfläche.
Brass
Zylinderförmiges Metallstück mit gebürsteter Stahloberfläche auf weißem Hintergrund.
Steel
Zylinderförmiges Stück gebürsteten Edelstahls mit glatter Oberfläche.
Inox

Discover our machine park in forming technology

  • 2 to 6 stage presses
  • Automated process monitoring
  • Induction preheating

Value added processes

Ensuring strength, corrosion protection and functional safety.

Heat treatments

  • Glühverfahren (Spannungsabbau)
  • Härteverfahren (Erhöhung der Festigkeit und Härte)
  • Anlassen (ReduzierungSprödigkeit)
  • Randschichthärten (Einsatzhärten, Nitrieren/Nitrocarburieren, Induktionshärten)
  • Thermochemische Verfahren (Phosphatieren, Gasnitrieren)

Coatings

  • Galvanic coatings (zinc, zinc-nickel, nickel, copper, chrome, tin)
  • Chemical coatings (chemical nickel (Ni-P), burnishing)
  • Organic coatings (powder coatings, KTL)
  • Thin film technologies (CVD, DLC)
  • zinc flake coating (Geomet, Dacromet, Magni)

Thread locks

  • Formschlüssige Sicherungen (Federringe, Zahnscheiben, Nyloc)
  • Kraftschlüssige Verbindungen (Klebstoffe wie Loctite®, Sicherungslacke, Mikroverkapselung wie Precote®)
  • Selbstsichernde Gewindeformen

FAQ

Benefits of cold forming

Cold forging is versatile and offers ideal solutions for numerous joining requirements:

  • Short turnaround times
  • Low material consumption
  • Precise surface structures
  • High load capacity/durable solidification
  • Cost benefits through energy-saving manufacturing
  • dimensional accuracy

Material load for pressed parts

During the forming process, the metal is plastically deformed and then retains its new shape. In order to avoid cracks and defects in the material during the structural change, it is not loaded beyond the material-specific tensile strength. The load limit varies depending on the material.

Technical development in cold forming

The complexity of the machines and systems in which our products are used is constantly on the rise. The components are designed to suit individual applications and spatial conditions.

At the same time, the basic strength and variety of materials are increasing, often reaching the limits of current technologies. Not everyone is able to form copper, for example, because the material is very soft and can therefore only withstand very low loads.

With our machinery, we at TIGGES are already prepared today for the challenges of tomorrow. We rely on our decades of experience in the field of cold forming and know exactly how to implement your project with the utmost intelligence.

Cold forming applications

When we start the production of drawing parts, we ask ourselves which manufacturing process for the desired part is material-friendly and economically efficient.

The strengths of cold forming lies in precise surface structures. It is therefore highly suitable for high-quality installation systems with tight dimensional tolerances. At the same time, this type of production offers cost savings, since comparatively little energy is required with little heat input (due to preheating). Cold formed parts can be produced faster thanks to shorter throughput times. Strength increases with the degree of forming.

The material also plays a major role. The higher the basic strength of the material, the stronger the forming forces, so that hot forming may be more suitable.

How does the cold forming process work?

Cold forming is a high-speed forming process in which hard metals are plastically deformed. The compressive forces that is generated fundamentally changes the material properties, but differs from material to material.

The manufacturing process for the production of connecting elements involves various methods of material processing: Cold forming, thread rolling as well as upsetting and extrusion processes.

As a rule, pressing is conducted in coordinated steps to gradually extract the end product. At TIGGES, this multi-stage pressing is carried out in up to 6 stages.

Cold forming explained

Cold massive forming is versatile and provides ideal solutions for a wide range of joining requirements.

In addition to the high processing speed, we achieve premium quality through dimensional accuracy and high load-bearing capacity. At the same time, we also achieve low material consumption.

The challenge in cold forming is to manufacture the end product directly, without added process steps. This enables us to keep post-processing costs to a minimum and to produce more economically.

We are your development partner.

Which process is the right one? We would be happy to advise you.
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