Turning · Pressing · Hybrid parts — technology-neutral cost analysis
Your part. Three paths. The cheapest wins.
Most suppliers know only one method—and force your part to fit it. We approach every custom-engineered part with a technology-neutral mindset: whether as a turned part, a pressed part, or a hybrid part combining a pressed blank with precision machining.
Ideal: small series up to 20,000 pieces, complex geometries
Path B
As a pressed part
COLD FORMING UP TO 6 STAGES
+ Short cycle times, lowest unit costs
+ Little to no material waste
+ High strength due to work hardening
- Geometric limitations
- Tooling investment
Ideal: Series of 20,000 units or more, where geometry permits.
Path C
As a hybrid part
PRESSED BLANK + TARGETED MACHINING
+ Complex geometry + mass-production efficiency
+ Komplexe Geometrien
+ Only functional surfaces are machined
- Tooling investment
Ideal: Series of 40,000 units or more, combining the cost-efficiency of forming with the precision of CNC.
PATH A · CNC TURNED PART
The most expensive solution—but sometimes the only right one.
When a component is machined entirely from solid stock, there is significant material waste, and cycle times often reach several minutes per part.
Nevertheless, it is often indispensable: especially for highly complex geometries, the flexibility of machining becomes a distinct advantage—virtually any geometry is possible here.
PATH B · COLD FORMING
The most cost-effective path—and it is capable of much more today.
Cold forming is no longer just about pressing simple standard screws. Technology has advanced significantly: where only simple shapes were possible in the past, we now press diverse, sophisticated geometries within tight tolerance ranges.
PATH C · HYBRID PART
Pressed where possible. Machined where necessary.
The hybrid part combines the best of both worlds: we press the blank—quickly and efficiently—and then machine only the functional surfaces that require the highest precision.
This allows you to obtain complex, precise components at mass-production costs. For post-processing, we utilize automated feeding and robotic loading systems. The following operations are possible:
Precision components for companies that refuse to compromise on quality.
Our expertise
Umstellung von Drehteilen auf Fließpressteile mit oder ohne Second Operation. Wirtschaftlichkeit aus der Umformung und Präzision aus der CNC-Technik vereint.
Up to 70%
Cost savings can be achieved through a change in technology in our customer projects.
ONE SUPPLIER, MANY PROCESSES
These are the technologies we have mastered.
Because we are not tied to a single process, we always recommend the path that truly manufactures your component most economically – without any process-related blinders.
Core competency
Cold forming
Up to 6 stages, complex geometries with tight tolerances.
Core competency
CNC machining
Turning and milling for maximum precision and flexibility.
Core competency
Combined part manufacturing
Pressed blank plus targeted post-processing.
Grinding
Surfaces and tightest tolerances as a finish.
Forging
Hot and warm forging for load-bearing parts.
Stamping
Cost-effective mass production of flat components.
MIM process
Metal injection molding for complex small parts.
Sintering
Powder metallurgy for near-net-shape geometries.
What our customers trust in
Agile project support and quick responses directly from the manufacturer. For sustainable quality in series production for demanding installation situations.
Development partner & series manufacturer
Specialist for complex and safety-relevant components
